How to Maintain Roller Crusher?
Roller crushers crush materials mainly by friction, fracturing and extrusion. When used for primary crushing or increasing the crushing ratio, the teeth or grooves are often set on the roller surface to strengthen the fracturing effect. According to the number of rollers, roller crusher can be divided into single roller, double roller and multi-roller crusher, which are suitable for the primary, secondary or tertiary crushing of various medium hard materials, such as coal, limestone, cement clinker and feldspar etc.
The following several points should be noticed to operate and maintain Roll Crusher:
- Roller surface of roller crusher need to be regularly maintained.
- Sometimes, smooth roll crusher is equipped with wheels on the rack. When the roller surface has pits or grooves, there is no need to tear down the roller surface and just repair the surface of the roller on the machine.
- The teeth board or gear ring of Tooth surface roller crusher can be replaced or U-turned. When the teeth is worn to a certain extent, it must be replaced or repaired, otherwise, it will lead to uneven final product size, more power consumption, and low production capacity etc.
- Some roller crushers are equipped with welding equipment, which can be repaired directly on the machine.
- Some smooth roller crushers are attached with automatic axial reciprocating mobile device, which makes the roller surface wear uniformly.
- When the roller surface wears, the width of discharge opening will increase, then the movable roller needs to be adjusted (jaw plate should be adjusted for single roll crusher). And remember to keep the two rollers parallel and prevent skewed when adjusting.
- Sliding bearing roller crusher should be paid more attention to the gap of roller bearing. The top clearance between roller bearing and the journal is usually 1 / 10000 ~ 1.5/10000 of the journal diameter, while the side clearance is 1 / 2 to 1 / 3 of the top clearance.
- To ensure the normal operation of roller crusher, the bearing lubrication situation should be checked regularly. Sliding bearing is regularly put into oil by oil cup or by man, and rolling bearing is regularly put into oil for lubricating and sealing. The note oil places of roll crusher include drive bearing, roller bearing shaft, all gears and free bearing sliding surface
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